Continuous Improvement Engineer - Lean Manufacturing

About the Role

We are seeking a skilled Continuous Improvement Engineer to join our team at Spheros, a global leader in manufacturing technology. This Continuous Improvement Engineer remote position focuses on enhancing our production processes and driving efficiency in our operations. You will play a vital role in shaping the future of urban mobility through innovative solutions in heating systems, air conditioning, and refrigeration technology.

What You'll Do

• Conduct detailed time studies using stopwatch studies, video analysis, and work sampling in assembly and pipe manufacturing lines.
• Analyze cycle time (CT), takt time, OEE, labor efficiency, and capacity utilization to identify areas for improvement.
• Utilize the Muda framework to identify operational waste and implement corrective actions effectively.
• Lead and facilitate Kaizen workshops and rapid improvement events to foster a culture of continuous improvement.
• Perform line balancing and manpower optimization studies to enhance productivity.
• Develop and maintain Standard Work documentation to ensure consistency in operations.
• Optimize plant layout and material flow for maximum efficiency.
• Ensure sustainability of 5S implementation across the facility.
• Conduct root cause analysis using techniques such as 5 Why, Fishbone, and Pareto analysis.
• Lead improvement projects utilizing Six Sigma DMAIC methodology to drive measurable results.
• Quantify and report improvements in cost, quality, delivery, and productivity metrics.
• Support digital performance tracking and data-driven decision-making initiatives.

Requirements

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 5 years of experience in assembly and/or pipe manufacturing environments.
• Experience in structured time study methodologies; MTM or REFA certification is a plus.
• Proven experience in line balancing and capacity planning.
• Six Sigma Green Belt certification preferred.
• Solid knowledge of Lean Manufacturing tools such as VSM, SMED, Poka-Yoke, and Kanban.
• Ability to read technical drawings and analyze process flows.
• Experience with ERP and manufacturing execution systems.
• Advanced Excel and data analysis skills.
• Strong analytical mindset with a hands-on shop floor approach.

Nice to Have

• Experience in digital transformation projects.
• Familiarity with Industry 4.0 concepts.
• Knowledge of automation technologies in manufacturing.

What We Offer

• Competitive salary ranging from $80,000 to $100,000 per year.
• Opportunity to work in a dynamic and innovative environment.
• Flexible remote work options.
• Professional development and training opportunities.
• Collaborative and open working atmosphere.
• Health and wellness benefits.
• Employee recognition programs.
• Contribution to sustainable urban mobility solutions.

Join us at Spheros and be part of a team that is revolutionizing the comfort and well-being of all passengers. Ready to tackle the challenges of the vehicle of the future? Apply now for this Continuous Improvement Engineer remote role!